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Global Airlines Rush to Fix A320 Jets After Airbus Issues Major Recall

Tokyo – Airlines across Asia, Europe and North America moved rapidly on Saturday to address a critical software issue affecting thousands of Airbus A320-family aircraft, following a large-scale recall that disrupted flights and raised urgent concerns for the busy travel season.

The recall, which covers 6,000 jets and represents more than half of the global A320 fleet, prompted widespread operational changes as regulators ordered immediate fixes before aircraft could return to service.

Airbus leadership publicly apologised to both airline partners and passengers for the sudden disruptions, acknowledging the difficulty of grounding aircraft during peak travel demand.

The company emphasised that safety remains its highest priority as engineers support carriers in rolling back the problematic software and, when necessary, replacing hardware on older aircraft.

The recall was triggered after an incident involving an unintended altitude loss during a flight in late October, which led global aviation authorities to examine the flight-control software used in the A320 series.

Regulators issued directives requiring airlines to revert to a previous software version and perform additional checks to prevent any possibility of similar flight-control irregularities.

Airlines mobilised overnight maintenance teams to avoid widespread cancellations, working rapidly through the night to complete the mandatory update procedures.

This quick action helped prevent the worst-case travel disruptions across Europe and Asia, where flight schedules naturally taper toward the end of the day, giving carriers room to manage repairs.

In the United States, however, the recall landed during the daytime hours leading into one of the busiest travel weekends of the year, adding pressure to airlines already managing heavy holiday traffic.

Despite these challenges, carriers reported measured progress as maintenance crews worked around-the-clock to inspect affected jets and coordinate fleet changes where necessary.

Aviation analysts noted that although the incident caused immediate operational stress, many carriers benefited from the timing of the announcement, especially those in regions where A320-family aircraft typically do not operate deep into the night.

This allowed maintenance teams to begin work quickly and prevented an even larger wave of cancellations and delays.

Some airlines reported success in completing repairs within hours, enabling many A320 aircraft to return to operation far sooner than initially expected.

For several carriers, the recall prompted temporary schedule adjustments, aircraft swaps and delays, but not the widespread system-wide disruption originally feared when the recall was announced.

Engineers determined that only a portion of the affected jets would require time-consuming hardware replacements, a development that significantly reduced the operational strain projected at the start of the recall.

Newer aircraft, equipped with updated components, were able to resume service after software reversion alone, easing pressure on global maintenance networks already dealing with labour and parts shortages.

Airline executives acknowledged that the recall represented an unusual and costly challenge at a time when worldwide flight operations are strained by high demand, limited maintenance capacity and continued supply chain issues.

Even so, many carriers publicly expressed confidence that the situation was being stabilised quickly, emphasising that prioritising safety was essential regardless of the temporary inconvenience.

Industry observers highlighted that the incident underscores the increasing reliance on integrated flight-control software and the need for rigorous monitoring as aircraft technology grows more advanced.

The A320-family of aircraft, which recently overtook its main competitor as the world’s most-delivered model, remains a fundamental part of global aviation, making the recall particularly significant for airlines of all sizes.

Airbus has continued issuing updates to airlines and regulators throughout the day, providing revised repair estimates and technical guidance aimed at accelerating the return of grounded jets.

Industry sources noted that the planemaker is working collaboratively with carriers to minimise disruptions while ensuring that all aircraft meet the highest safety standards before re-entering service.

As airlines continue implementing fixes and assessing their fleets, travel officials advised passengers to check for potential schedule adjustments but reassured the public that most carriers expect operations to stabilise swiftly.

The coming days are expected to bring further clarity as maintenance work progresses and more A320-family aircraft complete the software and hardware modifications required by global aviation authorities.